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Harsh steel has for long been associated with reputation for outstanding quality in tank cleaning equipment. We now proudly announce our new series for tank cleaning nozzles now available from stock. Our tank cleaning nozzles have for long been extensively used in industries such as pharmaceutical, dairy and breweries among others. We have now introduced a completely new production technology which enhances nozzle performance and quality such that it redefines the term cleaning. |
GYROJET TANK CLEANING
Harsh Steel self-powered gyro jet is used for cleaning large diameter tanks. It comprises of 13 No’s flat jets mounted on a circular disc. These jets are precisely positioned to provide complete orbital coverage. The disc is driven and lubricated by the cleaning fluid. Its design consists of 3 parts.
1. The body 2. The disc and 3. The disc retainer.
These nozzles can be differentiated in 3 types depending on their coverage factor.
1. Can give a coverage of 360°
2. Can cover top 180°
3. Can cover bottom 180°
ELECTRIC DRIVE TANK CLEANING
This tank cleaning nozzle is suggested where effective cleaning of Tanks, Vats, and Fermentors etc. of capacities up to 1000hl is required. Its main features are, reduction in cleaning time and consumption of water. It has two nozzles fitted on the rotating head which rotates either with pneumatic or electric drive. It can withstand cleaning pressure upto 35 bar. Material of construction being S.S.316
SE.25
To meet the cleaning requirements of large volumetric tanks utilized by Breweries, Distilleries, Dairies, Chemicals, Pharmaceuticals and Petrochemical Industries, to achieve high cleaning efficiency and to maintain high quality standards in products the “SE-25” is an ideal Machine. It is fully automatic, hazard free and its high impact and fast cleaning, in a definite period of time is a guaranteed means of achieving quality for cleaning tanks.
The heart of the “SE-25” is an internal hydraulic motor, powered by the cleaning fluid, which makes the nozzles perform a geared rotation around the vertical and horizontal axis automatically. The first cycle sees a coarse pattern on tank surface, density of spray is gradually increased as a full spray pattern is laid in the final cycle. The number of cycles required for proper cleaning usually depends on the cleaning distance‚ cleaning procedure and agent. For easily mobilized substances one cycle would be sufficient.
The speed of the turbine is directly proportional to the flow rate of the machine. The higher flow rate will result in high-speed rotation. To control the RPM of the machine flow rate is controlled through nozzles of various orifice sizes. A choice of nozzles is available to suit tank geometry and cleaning requirements. The “SE−25” is available in an end connection size of 1” BSP / NPT / BSPT with Female inlet. It is always recommended that the “SE-25” be rigidly screwed in a vertical position with a filter fitted in the supply line to avoid any foreign particles from entering the machine, further posing a threat to the machine movement and increasing wear, hence all supply lines should be flushed well prior to installation.
The “SE-25” is constructed in S. S. 316 with PTFE and PVDF the only other materials in contact with fluid. Its material of construction makes it possible to be used in hygiene environments such as food and beverage industry and pharmaceutical industries.
The “SE-25” finds its application in Food and Beverage, Pharmaceutical and other Industries, which require automatic and stringent tank cleaning duties.
SANIJET
The sanijet is a sturdy tank cleaning nozzle designed for rigorous washing. It consists of six flat jets. The rotating ball dispenses six powerful jet sprays to all the interior surfaces of the vessel. The sanijet derives its rotation from water pressure which in turn rotates the double ball bearing plates housed in the main body. These bearing plates ensure that when fitted the sanijet can perform in both upward and downward direction. Its simple design achieves great efficiency in Cleaning. The Sanijet can effectively clean tanks up to a maximum diameter of 2.5 metres at an operating pressure of 3.0 bar.
It is available in 4 different spray patterns 360°‚ 270° Upwards, 220° upwards and 180° downwards. It is manufactured out of S.S.316 and P.T.F.E. material with ball bearings out of hardened S.S. The sanijet is made available in 1/2” BSP / NPT and 3/4” BSP / NPT inlet connections. On special requests Tri clamp connections or Flanged end connections are also being supplied.
ROKON TANK CLEANING
The Rokon is a compact tank cleaning nozzle which can be used for high pressure cleaning up to 15 bar with an increased impact and improved efficiency as compared to other tank cleaning nozzles. The Rokon is a 3 piece construction design which uses the momentum of the liquid flow for rotation (whereas other tank washers use the resulting forces at the nozzle orifices for rotation.) This unique design reduces the rotation speed of the cleaning disc and keeping the RPM constant to 10 at operating pressures from 1 to 15 bar. This feature gives the Rokon a clear advantage over other tank washer of its genre. It consists of 3 flat jets. These jets are precisely positioned to provide complete orbital coverage. The material of construction is S.S.316 with a standard female end connection of 3/8” BSP/NPT. Its miniscule appearance requires a port of just 20 mm for it to pass through the tank. The flow capacity of the Rokon is 40 lpm at 3.0 bar.
TEFLON ULTRA TANK RINSING NOZZLE
Harsh Steel Ultra tank rinsing nozzle comprises of multiple solid jets mounted on a circular disc. These jets are precisely positioned to provide complete orbital coverage. The solid jets produce high impacts at low pressures and achieve desired hygiene. The disc is driven and lubricated by the cleaning fluid. Its design consists of 3 parts. The body, The disc and The disc retainer ring. Available spray patterns are − Top and bottom 180°, Top and bottom 270° and 360° coverage.
BARREL CLEANING NOZZLE
The barrel cleaning nozzle efficiently cleans tanks up to Ø2m. This design features 3/4/5‚ high impact flat jet nozzles mounted on the rotating body which is driven by the flow of the cleaning liquid. They are precisely positioned to give complete orbital coverage to the entire interior surface.
These nozzles are widely used for effective internal scrubbing of small tanks / drums and are recommended to use at a maximum pressure of 7 bar.
Bearing and races are made out of Hardened Stainless Steel for maximum wear life OR S.S. 316 for maximum corrosion resistance.
The nozzles can pass through 60 mm / 50 mm diameter drum opening depending upon the nozzle construction.
KEG WASHING NOZZLE
Harsh Steel Ultra tank rinsing nozzle comprises of multiple solid jets mounted on a circular disc. These jets are precisely positioned to provide complete orbital coverage. The solid jets produce high impacts at low pressures and achieve desired hygiene. The disc is driven and lubricated by the cleaning fluid. Its design consists of 3 parts. The body, The disc and The disc retainer ring. Available spray patterns are − Top and bottom 180°, Top and bottom 270° and 360° coverage.
TURBO DISC - TANK WASHING SPRAY NOZZLE
The Turbo Disc is a simple tank cleaning device developed for the inside washing of industrial storage tanks, small barrels casks and vats used in the Brewery‚ Dairy‚ Food‚ Beverage‚ Pharmaceutical and other process industries. The disc is both driven and lubricated by the cleaning fluid. The rotating disc dispenses an instant powerful dense spray to all the interior surfaces of the vessel.
These nozzles can be differentiated in 3 types depending on their coverage factor.
1. Can give a coverage of 360°
2. Can cover top 180°
3. Can cover bottom 180°
This portable device made in S.S.316. and P.T.F.E. material can be used in a wide variety of chemicals and detergents up to temperatures of 120 Degrees C.
The flow capacity of 6.0 M3/hr @ 2.0 Kg/cm2 pressure ensures effective cleaning with low water consumption. This model is readily available in an end connection of 1”BSP / NPT (F).
TUBE WASHING NOZZLE
Harsh Steel make Tube washing nozzle is effectively used to clean tubes and pipes having diameter more than 25mm. It is also used in cleaning small sized containers. Its compact design allows it to pass through an inlet of Ø22mm. The rotating head is machined with two flat jet orifices, which is driven with the flow of liquid. The spray covers the entire interiors of the tank. This nozzle can operate between pressures of 1.0 bar up to 5.0 bar.
This nozzle is available in a standard end connections of 1/4”BSP (F) and 3/8” BSP (M).
TUBE WASHING NOZZLE
Harsh Steel make Tube washing nozzle is effectively used to clean tubes and pipes having diameter more than 25mm. It is also used in cleaning small sized containers. Its compact design allows it to pass through an inlet of Ø22mm. The rotating head is machined with two flat jet orifices, which is driven with the flow of liquid. The spray covers the entire interiors of the tank. This nozzle can operate between pressures of 1.0 bar up to 5.0 bar.
This nozzle is available in a standard end connections of 1/4”BSP (F) and 3/8” BSP (M).
MULTIPLE JET
A Multiple jet as the name suggests is a non rotating nozzle with multiple ports drilled on the periphery of its body. Each port has a specific angle, which is meant to cover the insides of a tank entirely. These are mainly used to clean insides of small casks, barrels, tubes, pipes, etc. It is also used to inject steam, gas, or compressed air in order to circulate liquids. It is available in standard end connections of 1/8”BSP (F) − 1/2”BSP (F).